increase the efficiency of machines and equipment’s of a business, a preventive
and pro-active maintenance is vital. This process which involves the workers
and floor personnel’s efforts in maintaining the work floor is called Total Productive Maintenance (TPM) It bridges the gap between production and
maintenance departments. TPM ensures an increased production along with job
➤ Participants will
understand the importance of “I use, I maintain” concept.
➤ An insight into concept
of machine hour wastage and how to reduce machine waste hours and cost, and
➤ effects on productivity
and how it helps in zero down time of machines.
➤ How to effectively
reduce machine down time
➤ How to reduce process
➤ Making the maintenance
process and product defect-free.
➤ Preventive maintenance
and its positive
Is this course for you?
professionals can opt for TPM program:
➤ Those who seek growth
in production, operations, maintenance activities in an organization
➤ Engineers, floor
supervisors, maintenance staff, production managers, planners/analysts,
operators, and support staff.
Prior experience of at
least 2 years in Management, maintenance and production department is
preferable. However, an open mind is sufficient to learn the concepts.
Context and definitions
Types of maintenance
Reliability in maintenance
Improvement of availability and
Total Productive Maintenance
Origin and concept
The five principles
The eight pillars
Understanding and effecting OEE
(Overall Equipment Effectiveness)
Understanding root cause analysis,
Pareto / cause, and effect diagram, Gemba
understanding and Implementation of AM
(Autonomous maintenance) process
Understanding the concept and
importance of SMED(Single-minute Digit exchange of die ), the steps involved,
implementation and maintenance of SMED.
Rates, indicators, and levers